How Thermalate® Can Benefit Your Manufacturing Process
A close up of the Thermalate® H330 product.
If you’re involved in industries requiring thermal insulation or high-temperature applications, you may have heard of Thermalate®. But what makes this material so versatile and valuable for a wide range of manufacturing needs?
At Red Seal Electric Company, we offer both Thermalate® H320 and Thermalate® H330, high-performance composites that provide superior insulation and durability. Here’s what you need to know about Thermalate® and its key applications.
What Is Thermalate®?
Thermalate® is a thermoset material, specifically a glass mat reinforced polyester laminate, designed to provide exceptional thermal insulation and energy efficiency. Manufactured by Haysite, Thermalate® is available in multiple grades, including Thermalate® H320 and Thermalate® H330, both known for their superior high-temperature resistance and strength. These materials are available in sheet form and come in a range of thicknesses, making them adaptable for various applications.
Benefits of Thermalate®
Thermalate® materials are engineered for high-performance applications where heat resistance and durability are critical. The unique properties of Thermalate® include:
High Heat Resistance: Thermalate® can operate at temperatures up to 550°F, making it ideal for high-temperature environments.
Energy Efficiency: Its low thermal conductivity helps reduce energy consumption and allows for precise temperature control.
High Compressive Strength: Thermalate® maintains structural integrity under pressure, preventing mold misalignment.
Resistance to Oil and Fluids: Unlike some insulators that absorb oils or fluids, Thermalate® is resistant to corrosion, ensuring long-lasting performance.
Asbestos-Free: Safe and non-toxic, Thermalate® is an excellent alternative to asbestos-based products.
Cost-Effective: Its durability and energy efficiency offer significant savings on maintenance and operational costs.
Unique Uses of Thermalate®
Thermalate®'s combination of strength, heat resistance, and energy efficiency makes it an indispensable material for various industries. Here are some of the most common applications:
Thermal Insulation of Molds
Thermalate® is widely used as an insulating layer in injection and compression molding processes. It helps maintain uniform temperatures within molds, minimizing energy consumption and improving the quality of molded products by preventing cold spots.Platen Insulation
Thermalate® serves as a thermal barrier between heated platens and machinery, reducing heat loss and enhancing energy efficiency. This application is particularly valuable in presses, ensuring even heatGeneral Industrial Applications
Thermalate® acts as a general-purpose thermal barrier for machinery in various industries. By protecting equipment from heat damage, it extends the lifespan of machinery and boosts operational efficiency.
Thermalate® Grades Available at Red Seal Electric Company
At Red Seal Electric Company, we offer the two primary grades of Thermalate®: Thermalate® H320 and Thermalate® H330, each tailored for different high-temperature applications:
Thermalate® H320: With a recommended operating temperature of up to 450°F, Thermalate® H320 is known for its durability and resistance to oil and fluid absorption. It offers high compressive strength and is ideal for use in presses and molds, providing energy and maintenance savings.
Thermalate® H330: Designed for even higher temperatures, Thermalate® H330 can withstand operating temperatures up to 550°F. Its superior compressive strength at high temperatures ensures extended use and greater maintenance and energy savings in demanding industrial environments.
As an industry leader in non-metallic materials, Red Seal Electric Company is proud to supply high-quality Thermalate® products along with a wide range of other composite materials including:
Fiberglass: Known for its excellent insulation properties and high strength-to-weight ratio, fiberglass is ideal for electrical and thermal insulation.
Plastics: Versatile and durable, plastic materials offer good electrical insulation and chemical resistance.
Laminates: Our high-quality laminates provide exceptional electrical insulation and mechanical strength.
Cement Board: Perfect for applications requiring fire resistance and thermal insulation.
Micas: Highly resistant to heat and electricity, mica is an excellent choice for high-temperature applications.
No matter what type of materials you're in need of for your project, our team of experts is here to help you find the perfect solution.